First I would like to thank everyone for the interest in this project. It has far exceeded what I had expected when I posted the videos on the results of my project to port Manfred Morninweg’s (http://ludens.cl/Electron/esr/esr.html) ESR meter design to the Arduino Uno.
The most requested information by far was “Where can I get a transformer”. I guess I was lucky. In the early part of my project I found a small transformer in my junk box that I had removed from an old ATX power supply.
I setup the circuit on a breadboard and tested transformers until I found one that output 200mV ~ 300mV from the 5 Vpp input at 100 khz. I don’t throw anything away and had quite a selection to choose from. I even found an off-the-shelf audio output transformer at Radio Shack that worked! The part number is 273-1380, if you can find one.
By far; the best option was designed by my friend Francisco T. from Canada. His solution was so simple and elegant, I have been recommending everyone who asks about the transformer to try his design. Below is a closeup of the transformer he made.
Below is a snippet of a very nice email Francisco sent me on the build of the transformer:
Hey Dennis
It’s me that would like to thank you. This is a great meter to have on my work bench. I finished calibrating it an hour ago and have been trying it out and what I great addition to my workbench this is . I am retired and on a very fixed income so I could not justify buying a ESR meter but I had most most of the components including the lcd sheild. As for your apologies not need to. I learnt a lot just communicating with you and my goal in life is to go to bed a little smarter every day. Many people post videos on Youtube but few are as gracious as you have been. I am sure if we lived closer we would be good friends.
On another note perhaps you could post this on your site. As I mentioned I built the transformer by taking a ferrite toroid with the following dimensions outside dia. .880”, wall thickness .175”, wall height .250”. I clamped it in a vise along the center line and gently struck it with a piece wood. broke very cleanly in half. I then wound 400 turns of 32 gauge wire taped that up and over that I wounded 20 turns of wire and taped that up only using one half of the toroid.Then I grazy glued the to halves together and it works beautifully. The most daunting part is the transformer but with this method anyone can built this.This was my first attempt at building a transformer. I can not take credit for the breaking in half of the toroid though. Also my meter has been built with the TL062 opamp. I mounted the IC on a IC holder so I will test the TL082 and give you feed back on that.
Again I would like to thank you for your generosity with your time.
Your friend
Francisco T.
Thank you so much for sharing your idea Francisco!
So if you want to build this project and not have to spend hours hunting down a suitable transformer; grab a small toroid from something and follow Francisco’s instructions. You might want to use 23-25 turns on the secondary to help with losses from 100 khz frequency. That should put you right at ~250 mV output.
And here is a pic of Francisco’s build in the final phase of testing. He plans to build the final product in a metal bench meter case.
Fantastic job Francisco!
You could always use a 74HC14N Schmitt Trigger instead of messing with a transformer
Hi Dennis,
I’ve got one question. Does the transformer really have to be a high reliability one or would any transformer that can step down the 5V Vcc voltage to around 250mV be usable?
Anything will work that steps down the voltage to 250mV as long as the primary wiring impedance doesn’t load the output of the first opamp. You can try using a wire wound 100 mH inductor and wrap it with magnet wire until you see a 250mV secondary.
Hello friend, you can enivar me the wiring diagram.
My email is adrianelektronik@hotmail.com, just wonder transformer connection in Arduino terminals. grateful
I have a Radio Shack 273-1380 but not a ferrite toroid, the transformer has three wires on the primary side and 2 on the secondary. How do I wire this into your circuit?
Thanks.
One of the 3 wires is a center tap. Just use the 2 wires that measure the highest resistance.
Hello,
I can’t find any contact info in the site so forgive me for using the comment section. I’m Algen, I work with engineering website EEWeb.com and would love to do an exchange of website links (with your website: http://www.discoveringelectronics.com/) and feature you as a site of the day on EEWeb (you can see an example here http://www.eeweb.com/websites/multirotor-usa). Is this of interest to you?
Hope to hear from you soon.
Sincerely,
Algen Dela Cruz
EEweb.com
Dennis:
First, thanks for putting this nice write up. It’s been a great help. I have built the board but am having trouble getting it calibrated. I’m using a fluke 179 and I’m not sure if it’s up to the job. It’s top range on frequency is 100kHz which I would think is ok but when I set the clock using the meter at 100kHz the other measurements (measuring from the analog port) are way too low. Also, not sure if this matters, but I have a DC freq setting on the meter and an AC freq. Setting it to DC frequency registers nothing when hooked up to the Op-Amp. In AC I get the above mentioned settings. Any suggestions?
Thanks
Greg
Update: OK I found out that the trim pot (R9) is broken and not trimming or potting. I’ll replace it and see where I’m at.
Thanks
Greg